Product Description

Product Description

Gear Flex Coupling Element Kit 295711501/16139823/1613982300

Type: Gear Flex Coupling

Applied: Atlas Copco

Certificate: iso 9001.

 

Coupling Selection Method

  • Torque – power [kW] • Speed [r/min]
  • Type of equipment and application
  • Shaft diameters
  • Shaft gaps
  • Physical space limitation
  • Special bore or finish information

Coupling Features

  • Good starting performance can change the load starting of the motor to no-load starting, so as to realize the soft starting of the working machine, reduce the current during starting and reduce the starting energy consumption.
  • Save electric energy and equipment cost, which can solve the unreasonable situation of the big horse-drawn trolley with load starting machine, save the motor capacity, improve the power factor and motor efficiency of the grid, reduce reactive power loss, save electric energy, and simplify the motor starting equipment and reduce equipment cost.
  • The transferred torque can be adjusted, easy to achieve overload protection.When the working machine is overloaded or jammed, the steel ball type safety coupling will slip automatically, which can prevent the motor from burning out and other parts damage.
  • Except for the starting and braking stages, the main and driven parts of the steel ball safety coupling have no speed difference, no friction loss and high transmission efficiency.
  • Nonmetallic elastic elements are adopted in the steel ball type safety coupling, which can compensate the offset of the linked 2 axes within a certain range, with a small amount of buffering and damping.
  • Reliable operation, stable performance, convenient installation, disassembly and maintenance.

 

Detailed Photos

 

Determining the right type of flexible coupling starts with the following analysis of the application:

  • Prime mover type (motor, diesel engine, etc.) of the drive side of the system
  • Actual horsepower and/or torque requirements, not prime motor-rated horsepower (note the range of variable torque caused by periodic or unstable loads, worst-case starting loads,
  • Drive system inertia related to prime mover inertia (data available from equipment supplier)
  • vibration, linear and torsional vibration (experienced supplier or consultant can help you evaluate vibration) shaft-to-shaft deviation;
  • Note the degree of Angle offset (axis is not parallel) and parallel offset (distance between axis centers when axes are parallel but not aligned);
  • Also note whether the drive/driven units share the same floor axial (inside/outside) axial motion,
  • whether they share distance (the distance between the drive end and the driven axis), and any other space-related restrictions.

 

We are able to offer a wide range of special couplings, which are based on your samples or drawings.

Due to the refinement of production operations and the high-end technology, we have been able to produce high-quality Rubber Coupling, Trolley Wheel, Flexible Coupling, Flexible Rubber Coupling, Industrial Rubber Coupling, Star Coupling, CHINAMFG type Coupling Spare and other products, widely used in industrial applications.

 

All these products are tested and checked against the set quality parameters before being sent to the customer. This shows that we are willing to provide our customers with updated and perfect product lines to meet their different needs. In addition, we also provide customized solutions to provide customers with a wide range of space, so that they can choose their favorite products according to their needs and requirements.
 

More Products for Choose

Coupling Coupling
1613949900 1613982300
1614873800 1613958500
165710800 165710800
162357100 1619646700
1615678500 165714700
1615682500 1604076100
1613982300 1626510900

Tips:
 
This is only a part of the part numbers, many oil separator filters P/N are not listed, in addition there are replacements filters for many other air compressor brands.
 

 

Company Profile

       Now over 100,000 quality filters including compressed air filters, Hydraulic Filters and complete filter housing assemblies at wholesale discounts. We offer OEM products as well as high quality replacements, engineered to precise OEM specifications and guaranteed to match the exact form, fit and function as the original equipment. Our company is committed to continuous innovation and further improvement to create, improve the efficiency and productivity of excellence, to achieve the highest level of reliability and performance.

Company team

Our company is located in the beautiful coastal city of HangZhou,is a professional manufacturer of air compressor filters and separators,

We repect the enterprise spirit of “steadyfastness,hard work and responsibility” and creat a good corporate environment based on the operation principle of “Integrity,reliability and innovation”.

 

 

With the survival idea of “perfect technology, good service and excellent quality”,
We always adhere to customer first,
aim at serving customer sincerely and touching customer with our service.

We plunge ourselves to provide clear and sustainable comprssed air to our customer,
meanwhile constantly pursue to save the sunning cost of compressor system for them.
Profession, concentration, focus is our corporate philosophy.

 

Packaging & Shipping

 

 

FAQ

 Q1. What is your product range?

A: Our products cover replacement hydraulic filter, Air compressor filters, Compressed air filter element, Heavy truck insert filters, Vacuum pump filters, and Some spare parts for compressors.

Q2. Is customized filter or OEM available? 
A: Yes, just offer your required specifications and drawings.

Q3. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build new molds, but open new mold fee charged, when you place bulk order, the mold fee can return back.

Q4. What’s your terms of packing?
A: Generally, we pack our goods in neutral boxes,outside brown carton cases. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q5. What’s the terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balancing.

Q6. What’s your terms of delivery?
A: (1)FOB (2)CFR (3)CIF.

Q7. How about your delivery time?
A: Generally, under MOQ quantity take 5-7 working days after receiving your advance payment. The specific delivery time depends on models and the quantity of your order.

 

flexible gear coupling

Compensation for Axial, Angular, and Parallel Misalignments with Flexible Gear Couplings

Flexible gear couplings are known for their ability to accommodate various types of misalignments, including axial, angular, and parallel misalignments. Here’s how they compensate for each type:

  • Axial Misalignment: Axial misalignment occurs when the two shafts move closer or farther away from each other along the axis of rotation. Flexible gear couplings can absorb this type of misalignment through their flexible design, allowing the gear teeth to articulate and adjust to the axial movement without transmitting harmful forces to the connected equipment.
  • Angular Misalignment: Angular misalignment occurs when the two shafts are not collinear and form an angle with each other. Flexible gear couplings can accommodate angular misalignment by allowing the gear teeth to articulate and flex as the shafts are angularly displaced. This flexibility ensures that torque transmission remains smooth and minimizes stress on the coupling and connected equipment.
  • Parallel Misalignment: Parallel misalignment happens when the two shafts are offset horizontally while maintaining parallelism. Flexible gear couplings can handle this misalignment by utilizing their flexible elements to adjust to the lateral displacement of the shafts. The ability to compensate for parallel misalignment prevents excessive forces from being transmitted to the machinery, protecting it from damage.

Thanks to their design and material properties, flexible gear couplings provide a reliable solution for compensating for axial, angular, and parallel misalignments, making them suitable for a wide range of applications in various industries.

flexible gear coupling

Potential Causes of Failure in Flexible Gear Couplings and Prevention

Flexible gear couplings, like any mechanical component, may experience failures if not properly maintained or operated. Some potential causes of failure and ways to prevent them include:

  • Misalignment: Misalignment between the shafts can cause excessive stress on the coupling components, leading to failure. Regularly check and align the shafts to ensure they are properly aligned within specified tolerances.
  • Overloading: Exceeding the rated torque capacity of the coupling can result in premature failure. Always operate within the recommended torque limits and avoid sudden shock loads.
  • Poor Lubrication: Inadequate or improper lubrication can lead to increased friction, wear, and overheating. Follow the manufacturer’s guidelines for lubrication frequency and use the correct type of lubricant.
  • Corrosion: Exposure to corrosive environments can degrade the coupling’s material over time. Select couplings made from corrosion-resistant materials or use protective coatings when necessary.
  • Fatigue: Cyclic loading and continuous operation can cause fatigue failure in flexible gear couplings. Ensure the coupling is rated for the application’s required number of cycles and replace it if it shows signs of fatigue or wear.
  • Temperature: Operating the coupling at temperatures beyond its limits can lead to material degradation and reduced performance. Check the coupling’s temperature rating and operate within the specified range.

Regular inspection, maintenance, and adherence to the manufacturer’s guidelines are essential to prevent failure and ensure the reliable performance of flexible gear couplings. Implementing preventive measures can extend the couplings’ lifespan, minimize downtime, and enhance the overall efficiency of the machinery they are part of.

flexible gear coupling

Accommodating Misalignment and Reducing Vibrations in Flexible Gear Couplings

Flexible gear couplings use an elastomeric flexible element, often made of high-quality rubber, to connect the two gear hubs. This design allows the coupling to accommodate misalignment between the connected shafts and reduce vibrations during operation.

1. Misalignment Accommodation: The flexible nature of the elastomeric element allows it to bend and flex as the shafts move out of alignment. Flexible gear couplings can accommodate three main types of misalignment:

  • Angular Misalignment: Occurs when the shafts are not parallel and are at an angle to each other.
  • Parallel Misalignment: Occurs when the shafts are not in a straight line but are parallel to each other.
  • Axial Misalignment: Occurs when the shafts are displaced along their axis.

The ability to handle these types of misalignment is crucial in various industrial applications where machinery may experience movement, thermal expansion, or other dynamic forces.

2. Vibration Reduction: The elastomeric material in the flexible gear coupling acts as a damping mechanism. It absorbs and dissipates vibrations and shocks generated during operation. This damping effect helps in reducing noise levels and protects the connected equipment from damage caused by excessive vibrations.

Overall, the combination of misalignment accommodation and vibration reduction in flexible gear couplings contributes to improved system reliability, reduced maintenance requirements, and extended machinery life.

China manufacturer Gear Flexible Coupling 1613982300 Design for CHINAMFG Air Compressor  China manufacturer Gear Flexible Coupling 1613982300 Design for CHINAMFG Air Compressor
editor by CX 2023-12-07