China manufacturer CNC Customizable Forged Steel Flexible Jaw Tooth Shaft Gear Couplings gear coupling

Product Description

Ruika has been engaged in manufacturing of forgings, castings, heat treatment and CNC machining parts since 1999.  

The products materials have passed EN15714-3.1 certification, covering various grades of: low carbon steel, alloy steel, stainless steel, ductile iron, aluminum alloy, copper alloy, titanium alloy. 

The main processes are: free forging, die forging, rolling ring, high pressure casting, centrifugal casting, normalizing, quenching and tempering, solution treatment, aging treatment, carbonitriding, turning, milling, drilling, grinding, hobbing, high frequency quenching, galvanizing, chrome plating, anodizing, powder spraying and other processes.

Rings and plates dimensions: Max 3000mm, shafts length: Max 12000mm, single piece weight: Max 16 Tons, at the same time we are good at terminal machining of complex products, dimension accuracy: Min 0.01mm, roughness: Min Ra0.6. 

Products can be strictly examined by chemical composition, tensile strength, yield strength, reduction of area, impact at low temperature, intergranular corrosion, hardness, metallographic, NDT, size, static balance etc performance parameter. 

Products are widely used in: aerospace, ships, trains, automobiles, engineering vehicles, chemical industry and petroleum refining, wellheads, x-mas tree equipment, mining machinery, food machinery, hydraulic and wind power generation, new energy equipment etc field. 

Welcome to send: PDF, IGS, STP and other format drawings, of course we could also make material judgment and size survey according to your samples. 

With more than 20 years of manufacturing experience and overseas sales team, we have achieved 100% customer satisfaction. The warranty period of products sold is 365 days. We look CZPT to your consultation and cooperation at any time and common prosperity development.

Advantages of Using Gear Couplings in Mechanical Systems

Gear couplings offer several advantages that make them a popular choice for connecting shafts in mechanical systems. Some of the key advantages include:

• High Torque Capacity: Gear couplings are designed to handle high torque loads, making them suitable for heavy-duty applications that require efficient power transmission.
• Misalignment Compensation: One of the significant advantages of gear couplings is their ability to accommodate various types of misalignment between the connected shafts, including angular, parallel, and axial misalignments. This flexibility helps reduce stress on the connected equipment and improves overall system performance.
• Shock and Vibration Dampening: The meshing of the gear teeth in a gear coupling provides inherent shock and vibration dampening capabilities. This feature helps protect the connected components from sudden impact loads and reduces wear and tear.
• Compact Design: Gear couplings have a compact design, which allows for easy installation even in tight spaces or limited clearance applications.
• High Reliability: Due to their robust construction and excellent torque transmission capabilities, gear couplings are known for their reliability and durability, ensuring long service life in demanding conditions.
• Easy Maintenance: Gear couplings are relatively easy to maintain. Regular inspection and proper lubrication help ensure smooth operation and extend the coupling’s life span.
• Wide Range of Sizes and Configurations: Gear couplings are available in various sizes and configurations, making it possible to find a suitable coupling for a wide range of applications.
• Suitable for High-Speed Applications: Gear couplings can be designed to handle high rotational speeds, making them suitable for applications where high-speed shaft connections are required.
• Temperature and Environment Tolerance: Gear couplings are often made from materials that can withstand high temperatures and harsh environmental conditions, making them suitable for use in challenging industrial settings.

Overall, gear couplings provide a reliable and efficient means of transmitting power between rotating shafts, particularly in heavy-duty and high-torque applications. Their ability to accommodate misalignment and dampen vibrations helps protect connected equipment and contributes to the smooth operation of mechanical systems.

editor by CX 2023-09-05