Cycloidal pinwheel reducer is definitely a up-dated of new type transmissing machine designed with K-H-V less tooth engagement and the cycloidal pin steering wheel clenching mechanism, which are widely used in drive and minimizing of textile and dying, foodstuff, mining and metallurgy, Oil and chemical Industry, cranes, job machinery etc and conveyors. various fields.
1. Equipment is constructed of high strength low carbon alloy metal by carburizing and quenching. The hardness of tooth surface can reach HRC58-62. CNC grinding technology is followed for all good contact functionality, with high accuracy and gears
2. high transmission effectiveness: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light weight, long service existence and high bearing capability;
5. convenient to check, assemble and disassemble.
Operation specifications and precautions
1.High modularization design: various equip with various engine or other power input conveniently.Same machine type may equip with different power motor. It is easy to know the combination and
junction between every equipment type.
2.Transmission ratio: great division, wide scope. The combined equipment type may form large transmitting ratio, i.e. productivity very low rotary speed.
3.Form of unit installation: the positioning to be installed is not limited.
4.High strength, compact: the box body is constructed of high strength cast iron. Gear and gear shaft adapts the gas carbonization, quenching and great grinding process, therefore the bearing ability of unitvolume is substantial.
5.Long life: Under the condition of accurate type chosen (including choosing ideal operation parameters)normal procedure and maintenance, the life span of main elements of speed reducer (except dressed in parts) should not be significantly less than 20000 hours. The wearing parts include lubricating bearing, oil seal and essential oil.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is normally low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High speed ratio and efficiency
Single stage transmission can reach to 1 1:87 of speed-down ratio and the efficiency is normally a lot more than 90%. If work with multi-speed get the speed-down ratio is bigger.
Being adapted epicyclic transmitting theory, the input and outcome shaft are at same axis middle, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is bound at the minimum content.
1. Large deceleration ratio
A higher deceleration ratio of 1/30-1/320 can be obtained.The structure is easy, but it can understand high reduction ratio gadget.
2. Small gear clearance
The Get, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are engaged as well, and there are several gears engaged with 180 degree symmetry. Consequently, the impact of tooth pitch mistake and cumulative tooth pitch error on the rotation accuracy is relatively average, making the position precision and rotation precision reach a very high level.
4. Less parts, convenient installation
The three basic elements achieve a higher deceleration ratio, plus they are all on a single axis, so the kit is simple to install and simple to shape.
5. Small in proportions and light in weight
Compared with the previous gear device, the volume is 1/3, the pounds is 1/2, but can obtain the same torque ability and reduction ratio, attaining small lightweight.
6 High torque capacity
Flexible wheel material USES exceptional steel with huge fatigue strength.Different from ordinary transmission unit, the number of teeth meshing accounts for relevant to 30% of the full total quantity of teeth. Furthermore, it is in contact with the surface, to ensure that the pressure borne by each equipment is reduced and great torque ability can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the power loss caused by friction. Therefore, high reduction ratio can be achieved while maintaining high proficiency, and miniaturization of generating motor can be realized.
8. Low noise
The apparatus meshing cycle quickness is low, the transmission activity force balance, therefore the operation is quiet, and the vibration is very small.
◆Large speed ratio and excessive efficiency single-stage transmission can perform a deceleration ratio of just one 1:87, and the efficiency is more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.
◆Because planetary transmission theory is adopted, the input shaft and result shaft are on the same axis line, to ensure that the machine model can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is much larger, and the mechanism of balancing machine parts produces the vibration and voice limited to a minimum.
◆Reliable use and extended service life for the reason that main parts are created from large carbon chromium steel, great strength is obtained by quenching (HRC58-62), and rolling friction can be used in some transmission contacts, so the service life is lengthy.
Cycloid reducer is certainly a cycloid needle teeth meshing planetary transmission principle drive models, is an ideal transmission has various advantages, versatile, and may be both negative and positive operation.
•Big ratio, and great efficiency Smooth operation,
• low noise The usage of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-steel after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically zero wear, durable.
• Compact structure,
• little size Because the use of a planetary transmission, the input shaft and the outcome shaft on a single axis, which makes the model to obtain the smallest possible size.
• Reasonable design, easy protection, and break down easily install,
• minimal number of parts along with basic lubrication, cycloid reducer trusted by the user.
(1)Size above PL/PF120(including)high torque products adopt integral double wall planet pinion enhance the output strength, carrier and precision.
(2).Hoop clamp coupling have five connection methods ideal for different application environments.
(3).Size over PL/PF120(including)precision and high durability integral inner gear housing, processed in a single station,which eradicate the cumulative error and assembling error of split type.Eliminate casting process;adopt sizzling of forging process, which will decrease the blank material defects.
(4).The meshing equipment adopt shaving procedure after carburizing and quenching,which simpler to make gear surface smooth and high precision,decrease the temperature rising due to gear surface gluing and friction.
This series worm-gear reducer was built after RV worm microreducer, which have a complete norm, wide speed for selection, and several mounting positions. Its performance and mounting dime nsions conform the same types of foreign.
The blend of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, beautiful shape, low noise, radiate heat effectively and compact structure.
Very good sealing and adaptability.Its combination with T equipment reducer and MB/MBN variator can meet a myriad of speed requirement.