Product Description
GIICLZ drum gear coupling
GIICLZ drum-shaped gear coupling has the relative offset performance of 2 axes compensated in a certain angle direction, and works long distance with the middle axle. It is suitable for connecting horizontal 2 coaxial lines with a certain angular displacement of the transmission shafting.
·Features
1.Small radial dimension and large bearing capacity are commonly used in shafting transmission under low speed and heavy load conditions.
2.Under the same outer diameter of the inner gear sleeve and the maximum outer diameter of the coupling, the load-carrying capacity of the drum-shaped gear coupling is 15-20% higher than that of the straight-tooth coupling on average.
3.It can compensate the relative offset of 2 axes in a certain angle and work long distance with the middle axle.
4.It is suitable for connecting horizontal 2 coaxial axes and driving shafting with a certain angle displacement.
·GIICLZ Drum Gear Coupling Main Dimension And Parameter(JB/T8854.1-2001)
Type |
Nominal torque (kn·m) |
Allow speed (R/min) |
Shaft hole diameter | Shaft hole length | D | D1 | D2 | D3 | C | H | A | B | e | Rotary inertia Kg.m2 |
Weight | ||
d1 | d2 | Y | J1type | ||||||||||||||
GIICLZ1 | 0.4 | 4000 | 30 | 35 | 82 | 60 | 103 | 71 | 71 | 50 | 8 | 2 | 18 | 38 | 38 | 0.005 | 4.1 |
GIICLZ2 | 0.71 | 4000 | 25 | 28 | 62 | 44 | 115 | 83 | 83 | 60 | 8 | 2 | 21 | 44 | 42 | 0.00625 | 4.8 |
GIICLZ3 | 1.12 | 4000 | 25 | 28 | 62 | 44 | 127 | 95 | 95 | 75 | 8 | 2 | 22 | 45 | 42 | 0.011 | 7.8 |
GIICLZ4 | 1.8 | 4000 | 63 | 65 | 142 | 107 | 149 | 116 | 116 | 90 | 8 | 2 | 24.5 | 49 | 42 | 0.039 | 16.5 |
GIICLZ5 | 3.15 | 4000 | 63 | 65 | 142 | 107 | 167 | 134 | 134 | 105 | 10 | 2.5 | 27.5 | 54 | 42 | 0.5175 | 23.1 |
GIICLZ6 | 5 | 4000 | 80 | 85 | 172 | 132 | 187 | 187 | 187 | 153 | 10 | 2.5 | 28 | 55 | 42 | 0.10425 | 35.4 |
GIICLZ7 | 7.1 | 3750 | 100 | 105 | 212 | 167 | 204 | 170 | 170 | 140 | 10 | 2.5 | 30 | 59 | 42 | 0.1898 | 54.3 |
GIICLZ8 | 10 | 3300 | 100 | 110 | 212 | 167 | 230 | 186 | 186 | 155 | 12 | 3 | 33.5 | 71 | 47 | 0.297 | 67.4 |
GIICLZ9 | 16 | 3000 | 130 | 135 | 252 | 202 | 256 | 222 | 212 | 180 | 12 | 3 | 34.5 | 37 | 47 | 0.575 | 104.4 |
GIICLZ10 | 22.4 | 2650 | 130 | 145 | 252 | 202 | 287 | 239 | 239 | 200 | 14 | 3.5 | 39 | 82 | 47 | 0.935 | 133.5 |
GIICLZ11 | 35.5 | 2350 | 160 | 170 | 302 | 242 | 325 | 250 | 250 | 235 | 14 | 3.5 | 40.5 | 85 | 47 | 1.625 | 193 |
GIICLZ12 | 50 | 2100 | 190 | 200 | 325 | 282 | 362 | 286 | 313 | 270 | 16 | 4.0 | 44.5 | 95 | 49 | 3.093 | 290 |
GIICLZ13 | 71 | 1850 | 200 | 220 | 352 | 282 | 412 | 322 | 350 | 300 | 18 | 4.5 | 49 | 104 | 49 | 6.34 | 370 |
GIICLZ14 | 112 | 1650 | 240 | 250 | 470 | 330 | 462 | 420 | 335 | 380 | 22 | 5.5 | 86 | 148 | 63 | 8.6 | 509 |
GIICLZ15 | 180 | 1500 | 280 | 285 | 470 | 380 | 512 | 470 | 380 | 380 | 22 | 5.5 | 91 | 158 | 63 | 15.575 | 740 |
GIICLZ16 | 250 | 1300 | 280 | 300 | 470 | 380 | 580 | 522 | 430 | 430 | 28 | 7 | 104.5 | 177 | 67 | 26.35 | 974 |
GIICLZ17 | 355 | 1200 | 250 | 260 | 410 | 330 | 644 | 582 | 490 | – | 28 | 7 | 99 | 182 | 67 | 38.825 | 1110 |
GIICLZ18 | 500 | 1050 | 340 | 360 | 550 | 450 | 726 | 658 | 540 | – | 28 | 8 | 111 | 215 | 75 | 49.5 | 1465 |
GIICLZ19 | 710 | 950 | 340 | 320 | 470 | 380 | 818 | 748 | 630 | – | 32 | 8 | 116 | 220 | 75 | 139.5 | 2457 |
GIICLZ20 | 1000 | 800 | 480 | 500 | 650 | 540 | 928 | 838 | 720 | – | 32 | 10.5 | 123.5 | 235 | 75 | 277.25 | 3793 |
GIICLZ21 | 1400 | 750 | 480 | 500 | 650 | 540 | 1571 | 928 | 810 | – | 40 | 11.5 | 127.5 | 245 | 75 | 435 | 4780 |
GIICLZ22 | 1800 | 650 | 670 | 680 | 900 | 780 | 1134 | 1036 | 915 | – | 40 | 13 | 131 | 255 | 75 | 852.25 | 7540 |
GIICLZ23 | 2500 | 600 | 670 | 710 | 900 | 780 | 1282 | 1178 | 1030 | – | 50 | 14.5 | 149.5 | 290 | 80 | 1638.75 | 11133 |
GIICLZ24 | 3550 | 550 | 800 | 850 | 1000 | 880 | 1428 | 1322 | 1175 | – | 50 | 16.5 | 158.5 | 305 | 80 | 2976.25 | 16110 |
GIICLZ25 | 4500 | 460 | 1000 | 1040 | – | 1100 | 1644 | 1538 | 1390 | – | 50 | 19 | 162.5 | 310 | 80 | 7198.25 | 27797 |
·Product Show
♦Other Products List
Transmission Machinery Parts Name |
Model |
Universal Coupling | WS,WSD,WSP |
Cardan Shaft | SWC,SWP,SWZ |
Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
High Flexible Coupling | LM |
Chain Coupling | GL |
Jaw Coupling | LT |
Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.
Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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Safety Considerations When Using Flexible Gear Couplings in Critical Applications
Flexible gear couplings are widely used in critical applications where safety and reliability are of utmost importance. While these couplings are designed to accommodate misalignments and reduce vibrations, there are some safety considerations to keep in mind:
- Proper Installation: Ensure that the flexible gear coupling is installed correctly according to the manufacturer’s guidelines. Improper installation can lead to premature failure and safety hazards.
- Regular Inspection: Perform regular inspections and maintenance to identify any signs of wear, damage, or misalignment. Addressing issues promptly can prevent unexpected failures.
- Torque and Speed Ratings: Adhere to the specified torque and speed ratings of the coupling. Operating the coupling beyond its limits can lead to catastrophic failure.
- Environmental Conditions: Consider the environmental conditions in which the coupling will operate. Factors such as temperature, humidity, and the presence of corrosive substances can impact the coupling’s performance and safety.
- Emergency Stop Mechanism: In critical applications, it is essential to have an emergency stop mechanism in place to quickly disengage the coupling during emergencies.
- Overload Protection: Implement overload protection systems to prevent excessive torque transmission, which could cause damage to connected equipment.
- Periodic Maintenance: Follow a regular maintenance schedule to ensure that the coupling remains in optimal condition and to identify any potential safety risks.
- Training and Awareness: Ensure that personnel operating and maintaining the equipment are adequately trained and aware of the safety considerations related to the flexible gear coupling.
By adhering to these safety considerations and following best practices, the use of flexible gear couplings in critical applications can contribute to safe and reliable operation, reducing the risk of downtime and costly failures.
Design Considerations for Selecting a Flexible Gear Coupling
When selecting a flexible gear coupling for a specific application, several design considerations are crucial to ensure optimal performance and reliability:
- Torque Capacity: Determine the maximum torque requirement of the application and choose a coupling with sufficient torque capacity to handle the transmitted loads without exceeding its limits.
- Speed: Consider the operating speed of the machinery and select a coupling that can handle the rotational speed without generating excessive heat or vibrations.
- Misalignment Tolerance: Assess the expected misalignment between the shafts in the system and choose a coupling that can accommodate both angular and parallel misalignments within acceptable limits.
- Service Environment: Evaluate the working conditions, including temperature, humidity, and the presence of corrosive agents, and select a coupling made from materials suitable for the specific environment.
- Space Limitations: Take into account the available space for the coupling installation and choose a compact design that fits within the available constraints.
- Alignment Maintenance: Consider the ease of alignment and maintenance requirements of the selected coupling. Some couplings may require more frequent maintenance than others.
- Backlash: Evaluate the application’s tolerance for backlash (angular play) in the coupling and select a design that meets the required precision.
- Torsional Stiffness: Determine the need for torsional stiffness in the system to avoid torsional vibrations and ensure accurate torque transmission.
- Resonance Avoidance: Identify potential resonance frequencies in the system and choose a coupling that helps avoid resonance, preventing amplified vibrations.
- Cost: Consider the budget constraints and compare the cost-effectiveness of different coupling options while ensuring the selected coupling meets all the necessary requirements.
By carefully considering these design factors, engineers and designers can choose the most suitable flexible gear coupling for their specific application, ensuring smooth operation, reduced maintenance, and extended equipment lifespan.
Handling High Torque Loads and Maintaining Constant Velocity Transmission in Flexible Gear Couplings
Flexible gear couplings are designed to handle high torque loads and maintain constant velocity transmission between the connected shafts. The unique construction of flexible gear couplings allows them to achieve these characteristics:
1. High Torque Capacity: The design of flexible gear couplings includes robust gear teeth that engage with each other. These gear teeth transmit torque from one shaft to the other efficiently. The use of high-quality materials and precise manufacturing ensures that the coupling can handle substantial torque loads without failure or deformation.
2. Constant Velocity Transmission: The meshing of the gear teeth in flexible gear couplings provides a positive drive, ensuring constant velocity transmission between the input and output shafts. This means that the rotational speed of the output shaft remains consistent with that of the input shaft, even under varying torque conditions.
These features make flexible gear couplings suitable for various industrial applications, including heavy machinery, high-power drives, and equipment requiring precise speed control.
editor by CX 2024-04-13